Esquema Elétrico Retro Escavadeira Caterpillar 330CL - Versão de Impressão +- Fóruns (https://www.msbig.net) +-- Fórum: Grupo Pesados (https://www.msbig.net/forumdisplay.php?fid=262) +--- Fórum: Máquinas Pesadas (https://www.msbig.net/forumdisplay.php?fid=264) +---- Fórum: Caterpillar (https://www.msbig.net/forumdisplay.php?fid=283) +----- Fórum: Diagramas (https://www.msbig.net/forumdisplay.php?fid=294) +----- Tópico: Esquema Elétrico Retro Escavadeira Caterpillar 330CL (/showthread.php?tid=3351) |
Esquema Elétrico Retro Escavadeira Caterpillar 330CL - admin - 09-02-2021 330C Excavator Electrical System [attachment=3180] [attachment=3181] Printed in U.S.A.
RENR5443 December 2001 330C Excavator Electrical System CYA1-UP HAA1-UP MCA1-UP JAB1-UP KDD1-UP GAG1-UP RBH1-UP BTM1-UP GKX1-UP Wire Description Wire Number Wire Color Description Wire Number Wire Color Description Power Circuits Lighting Circuits 101 RD Bat + 607 PK Chassis Lamp Relay Output 103 RD Dome Lamp / Memory 615 YL Cab Lamp 105 RD Key Sw 616 BU Boom Lamp 109 RD Alternator B+ Term 645 RD Atch Beacon Relay Output 110 RD Timer Relay 646 RD Boom Lamp (Sw Panel To Boom Lamp Relay) 112 PU Main Relay 684 RD Cab Lamp (Sw Panel To Cab Lamp Relay) 113 OR Sw Panel / Radio A623 BU Chassis Lamp Relay To Diode 114 RD Horn Control Circuits 115 RD Cab Lamp Relay 763 BU Travel Speed Change Sol 118 GY Wiper/Washer 780 PU Atch Quick Coupler Sw 119 PK Not used 788 YL Speed Sensor (-) 120 YL 12V 10A Converter 1 A746 PK Boost Pressure 123 WH Seat Heater A747 GY ATM Pressure 124 GN A/C A755 PK Throttle Position 1 129 BU Cigar Lighter A756 BU Throttle Position 2 130 RD Engine Control A757 GY Throttle Position 3 135 BU 12V Memory Out A758 BR Throttle Position 4 147 PU Atch Sol A762 PU Speed Sensor (+) 149 RD Boom Lamp A768 BU Power Shift Cont Sol 150 OR Quick Coupler A769 GY Power Shift Cont Sol 151 GN Hyd Lock Sol Relay A770 PK Backup Resistor To Backup EPR Valve Sw 152 BU Lower Wiper / Washer E795 YL Oil Temp 154 RD Neutral Start Relay E797 WH 1 AP Control Valve 160 PU Chassis Lamp E798 PK 1 AP Control Valve 168 RD Aux Ckt F716 WH Secondary Shutdown Sw 169 PK Backup / Monitor Control F773 OR Backup Gov Sw A/D To Eng Gov Actuator (Accel) 175 RD A/C Blower F774 WH Backup Gov Sw A/D To Eng Gov Actuator (Decel) 179 BU 12V 10A Converter 2 H705 BR Fuel Pump Relay 180 GN Aux Ckt J702 BK Air Heater Relay 184 RD E/P Control M734 BR Travel Mode Sw 188 WH Fuel Pump M736 BU Governor Command 189 RD Timer Relay Out M737 WH Flow Limit Pressure PRV 191 WH Atch Switch M738 OR Primary NFC Pressure PRV Ground Circuits M739 YL PRV Return (2) 200 BK Chassis Ground M740 PK Travel Straight Sol 201 BK Monitor Ground M741 GY Travel Alarm Cancel Sw 210 BK Converter 1 Ground M742 PU AEC Mode Sw 229 BK Converter 2 Ground M743 GN Atch Boom Float Disable Relay 235 BK E/P Control Ground 892 BR Cat Data Link - A278 BK Fuel Pump Ground 893 GN Cat Data Link + Basic Machine Circuits A893 OR Fuel Pump 304 WH Start Relay To Motor Starter F889 WH Gov Command 306 GN Neutral Start Relay To Start Relay G826 BR Oil Pressure 307 OR Key Sw To Neutral Start Relay G827 BU Oil Pressure - 308 YL Key Sw ON G828 WH 5+ From Engine Control To Sensors 310 PU Start Aid Sw To Start Aid Sol G829 GN Sensor Common 320 RD Horn Sw To Horn Relay G833 PK Sensor Common 321 BR Travel Alarm G849 BR HEUI Rail Pressure 322 GY Horn Relay To Horns G850 BU Air Heater Relay 323 WH Atch Refueling Pump G854 PK Conn HEP 325 PK Atch Refueling Stop Sw G855 PU Conn HEP 326 RD Key Sw Off G856 WH TDC Probe 329 YL Atch Refueling Stop Rly To Refueling Power Rly G857 YL TDC Probe 365 YL Atch Refueling Stop Sw To Refueling Relays K843 GN Right Joystick Sw 1 Monitoring Circuits K844 GY Left Joystick Sw 1 403 GN Alt R Term To Service Meter And E/P Cont K847 PU Right Joystick Sw 2 405 GN Eng Oil Pressure Sw K848 WH Left Joystick Sw 1 405 GY Low Oil Pressure Output K849 YL Atch Stem 1 410 WH Fault Alarm K850 BR Atch Stem 2 412 BU Coolant Level Sw K851 BU Atch Stem 3 430 BU Air Cleaner Sw K852 GN Atch Stem 4 487 OR Hyd Oil Filter Sw K853 GY Atch Pump1 Flow Control Sol 491 PK Hyd Oil Temp Sensor K854 OR Atch Pump2 Flow Control Sol 495 GN Fuel Level K855 PK Atch Separate Valve Sol 496 WH Hyd Oil Level Sw K856 PU Atch Stem1 Control Sol (A) A499 BU Hyd Tank Pressure Sw K857 WH Atch Stem2 Control Sol (A) C468 BU Eng Oil Level Sw K858 YL Atch Stem3 Control Sol (A) E469 YL Tool Pressure Sensor K859 BR Atch Stem4 Control Sol (A) E470 BR Neg Cont Pressure Sensor 1 K860 BU Atch Stem1 Control Sol (B) E471 BU Neg Cont Pressure Sensor 2 K861 GN Atch Stem2 Control Sol (B) E472 GN Rotate Sw (CW) K862 GY Atch Stem3 Control Sol (B) E473 GY Atch Stem 1 Modulation K863 OR Atch Stem4 Control Sol (B) E474 OR Atch Stem 2 Modulation K864 PK Atch Relief 1 Sol E475 PK Atch Stem 3 Modulation K865 PU Atch Relief 2 Sol E476 PU Atch Stem 4 Modulation K866 WH Atch 1 way / 2 way Control Sol H465 GN Over Load Alarm Cancel Sw K867 YL PRV Return (1) H466 BU OLWD Pressure Sensor K868 BR Sol Gnd 2 H467 WH Travel Alarm Cancel Indicator K869 BU Sol Gnd 3 H473 BR AEC Mode Indicator K870 GN Sol Gnd 4 H474 GN Travel Mode Indicator K871 WH Atch 1Pump-2Pump Exchange Sw To Sol H475 BU Straight Travel Pressure Sw K872 OR Atch Single-Double Action Exchange Sw To Sol H476 WH Travel Right Pressure Sw K876 BR Atch Relief Check 1 Sol H477 YL Travel Left Pressure Sw K877 BU Atch Relief Check 2 Sol H478 BU Joystick Pressure Sw K879 GN Atch Double Action Sol Accessory Circuits K882 BU Oil Temp Sensor Gnd 501 GN Wiper Low 994 GY Oil Pressure 506 PU Wiper Cont To Washer Motor 995 BU Coolant Temp 508 PU LH Speaker (+) 998 BR Backup Gov Sw 509 WH LH Speaker (-) C967 BU Intake Air Temp 511 BR RH Speaker (+) C987 RD Power To Atch Valve Control 512 GN RH Speaker (-) C991 PK Fuel Pressure 530 OR Wash Signal (Sw Panel To Wiper Cont) E963 BK Dual Cam Speed/Timing (Run) 535 BU Lower Wiper Motor (+) E964 WH Dual Cam Speed/Timing (Run) 575 YL Atch Lower Wiper Motor (S) E965 BU Dual Cam Speed/Timing (Crank) 576 PK Atch Lower Wiper Motor (+1) E966 YL Dual Cam Speed/Timing (Crank) 578 BU Atch Lower Washer Motor G976 BU Water Separator Level Sw 586 BR Not Used K904 GN Pump Discharge 1 Pressure Sensor 590 GY Wiper INT (3) (Sw Panel To Wiper Cont) K906 GN Swing Brake Sol 592 BU 12V Atch Converter To Radio K907 BU Swing Brake Cancel Sol A513 RD MEM Atch Converter To Radio L968 OR PRV Return (1) A537 PK Seat With Seat Heater L969 WH PS Control PRV A579 OR Wiper CCW (Wiper Cont To Wiper Motor) L972 BU One Touch Low Idle Sw A580 BR Wiper CW (Wiper Cont To Wiper Motor) L973 GN Free Swing A581 GN Reverse (Wiper Cont To Wiper Motor) L976 GN Atch Refueling Start Sw A582 PU Stop (Wiper Cont To Wiper Motor) M906 BU Stem 1 (Squeeze) Pressure Sensor A583 YL Window Cont To Wiper Cont T951 YL Injector 1 Sol A584 BU Wiper Cut (Wiper Cont To Window Limit Sw) T952 BR Injector 2 Sol A586 OR Wiper INT (6) (Sw Panel To Wiper Cont) T953 BU Injector 3 Sol A588 GN Hyd Lock Sol Relay To Sol T954 GY Injector 4 Sol C537 GN A/C Photo Sensor (Y/W)To Sw Panel A/C + Heater T955 GN Injector 5 Sol C538 OR A/C Photo Sensor (Y/G)To Sw Panel A/C + Heater T956 GY Injector 6 Sol C560 OR Not Used T957 PU Injector 1 Sol C566 PK Not Used T958 YL Injector 2 Sol C569 YL Converter To 12V 10A Socket T959 BR Injector 3 Sol E554 PK A/C Unit To A/C Clutch Sol T960 BU Injector 4 Sol T961 GN Injector 5 Sol T962 WH Injector 6 Sol T967 YL Pump Discharge 2 Pressure Sensor Component Location Component Schematic Location Machine Location Component Schematic Location Machine Location A/C Switch Panel D-1 A Solenoid - 1 P - 2P Exchange 2 H-7 F Air Heater F-11 H Solenoid - 1 Way / 2 Way Cont. B-5 35 Alarm Fault F-3 A Solenoid - A/C Clutch E-11 50 Alarm Travel A-5 3 Solenoid - Double Action H-7 F Alternator F-11 4 Solenoid - Flow Limit A-7 F Antenna C-4 5 Solenoid - Fine Swing C-4 30 Battery I-12 6 Solenoid - Hammer B-10 F Block Terminal G-9 E Solenoid - Hyd. Lock C-9 G Breaker Alt. H-12 E Solenoid - Injector 1 C-10 36 Controller E-8 1 Solenoid - Injector 2 C-10 37 Controller Eng. F-12 H Solenoid - Injector 3 C-10 38 Controller Valve C-8 2 Solenoid - Injector 4 C-10 39 Converter D-5 A Solenoid - Injector 5 C-10 40 Converter - 12V 7A I-5,6 D Solenoid - Injector 6 C-10 41 Eng. Speed Dial H-1 B Solenoid - Power Shift Cont. A-9 F Fuse Block H-10,12 E Solenoid - Primary NFC A-7 F Horn C-2 7 Solenoid - Pump 1 Flow Cont. A-12 F Joystick (L) I-3 C Solenoid - Pump 2 Flow Cont. A-12 F Joystick ® H-1 B Solenoid - Quick Coupler A-9 F Lamp - Boom C-2 8 Solenoid - Relief 1 B-5 31 Lamp - Cab G-1 9 Solenoid - Relief 2 B-5 32 Lamp - Chassis C-2 10 Solenoid - Relief Check 1 B-5 33 Lamp - Dome G-2 A Solenoid - Relief Check 2 B-5 34 Lighter Cigar F-2 A Solenoid - Separate Valve B-9 G Meter Service F-2 A Solenoid - Single Action 1 C-5 22 Monitor F-1 A Solenoid - Single Action 2 C-5 23 Motor - Lower Washer I-7 11 Solenoid - Stem Cont. 1 (A) B-10 J Motor - Lower Wiper I-2 D Solenoid - Stem Cont. 1 (B) B-10 J Motor - Starter E-11 12 Solenoid - Stem Cont. 2(A) B-10 J Motor - Washer H-7 13 Solenoid - Stem Cont. 2(B) B-10 J Motor - Wiper F-1 A Solenoid - Stem Cont. 3(A) B-10 J Power Window Control G-4 A Solenoid - Stem Cont. 3(B) B-10 J Pump Fuel I-7 46 Solenoid - Stem Cont. 4(A) C-9 J Pump Refueling A-2 21 Solenoid - Stem Cont. 4(B) C-9 J Radio AM/FM D-4 A Solenoid - Swing Brake C-9 G Radio AM/FM Cassette D-4 A Solenoid - Travel Speed C-9 G Relay - Boom Lamp H-11 E Solenoid - Travel Straight C-9 G Relay - Cab Lamp H-11 E Speaker G-4 A Relay - Chassis Lamp H-11 E Switch - 1 P - 2P Exchange D-4 A Relay - Fuel pump G-11 E Switch - Air Cleaner H-7 24 Relay - Heater Air F-11 H Switch - Aux Hyd. Press. I-1 D Relay - Horn H-11 E Switch - Backup G-2 B Relay - Hyd. Lock Sol. G-11 E Switch - Coolant Level I-7 25 Relay - Main H-9,G-9 E Switch - Disconnect G-12 E Relay - Neutral Start G-11 E Switch - Eng. Oil Level E-11 H Relay - Refueling Power A-2 26 Switch - Fine Swing D-3 A Relay - Refueling Start A-3 29 Switch - Hammer Foot I-4 D Relay - Refueling Stop A-3 27 Switch - Hammer Press. I-1 D Relay - Starter H-8 E Switch - Hammer Press. B-10 F Relay - Timer I-12 E Switch - Horn I-3 C Resistor I-9 E Switch - Hyd. Oil Filter A-5 F Resistor Main Relay I-8 E Switch - Hyd. Oil Level A-6 F Seat With Seat Heater H-2 14 Switch - Joystick Press. I-2 D Sender - Hyd. Oil Temp. A-5 F Switch - Lower Washer D-2 A Sensor - A/C Photo F-1 A Switch - Lower Wiper D-2 A Sensor - Atmospheric Press. C-11 44 Switch - Medium Line Press. I-1 D Sensor - Connector Hep A-11 48 Switch - Neutral Start I-3 D Sensor - Coolant Temp. B-11 H Switch - One Touch Low Idle H-1 B Sensor - Dual Cam SP/TMG (RUN) B-11 H Switch - Panel E-1 A Sensor - Dual Cam SP/TMG (CRANK) B-11 H Switch - Power Window D-2 A Sensor - Eng. Oil Press. C-11 H Switch - Power Window Limit G-4 A Sensor - Eng. Oil Temp. B-11 49 Switch - Quick Coupler G-3 B Sensor - Eng. Oil Temp. Active B-11 43 Switch - Refueling A-4 20 Sensor - Fuel Level A-4 17 Switch - Refueling Start A-3 18 Sensor - Fuel Press. B-11 H Switch - Refueling Stop A-3 19 Sensor - HEUI Rail Press. B-11 42 Switch - S - DBL Action Exchange D-3 A Sensor - lAP Cont. Valve A-11 H Switch - Seat Heater D-3 A Sensor - Intake Air Temp. B-11 H Switch - Secondary Shutdown G-5 47 Sensor - Negative Cont Press. 1 A-12 F Switch - Speed Change H-2 B Sensor - Negative Cont Press. 2 A-12 F Switch - Starter H-1 B Sensor - Pump Discharge Press 1 A-9 F Switch - Straight Travel Press. I-1 D Sensor - Pump Discharge Press 2 A-9 F Switch - Travel Left Press. I-2 D Sensor - Speed E-11 H Switch - Travel Right Press. I-2 D Sensor - Squeeze Press. B-5 16 Switch - Under Window Limit F-1 A Sensor - TDC Probe A-11 H Switch - Window Limit G-1 A Sensor - Tool Press. B-9 G Timer Lamp Delay I-8 E Sensor - Turbo Outlet Press. B-11 45 Unit Air Conditioner D-6 28 Sensor - WTR Separator Level I-7 15 Unit Heater D-6 28 Socket - 12V 7A F-4 A Unit IND H-1 B Solenoid - 1 P - 2P Exchange 1 H-7 F Wiper Cont. F-2 A Machine locations are repeated for components located close together. A = Located inside of cab. F = Located inside of pump compartment B = Located inside of right console. G = Located around control valve C = Located inside of left console. H = Located behind engine D = Located under platform. J = Located around solenoid block inside of pump compartment E = Located around relay panel. Connector Location Connector Number Schematic Location Machine Location CONN 1 ET CONN I-12 E CONN 2 C-11 H CONN 3 G-10 E CONN 4 G-10 E CONN 5 G-9 E CONN 6 D-9 51 CONN 7 D-8 52 CONN 8 G-8 E CONN 9 G-8 E CONN 10 H-6 13 CONN 11 H-6 13 CONN 12 H-6 13 CONN 13 F-6 D CONN 14 E-6 2 CONN 15 A-6 F CONN 16 F-5 D CONN 17 I-5 D CONN 18 F-4 A CONN 19 E-4 A CONN 20 E-4 A CONN 21 I-3 D CONN 22 I-3 D CONN 23 H-3 D CONN 24 H-3 D CONN 25 H-3 D CONN 26 H-3 D CONN 27 G-3 D CONN 28 C-3 22 CONN 29 C-3 53 CONN 30 C-3 54 CONN 31 C-2 23 CONN 32 F-1 A The connectors shown in this chart are for harness to harness connectors. Connectors that join a harness to a component are generally located at or near the component. See the Component Location Chart. Code Description of Problems 1301 Engine oil pressure is too low. 1302 Engine coolant temperature is too high. 1303 Hydraulic oil temperature is too high. 1304 Air filter is clogged. 1305 Battery voltage is not normal. 2201 Governor actuator feedback sensor circuit is open or shorted to battery voltage. 2202 Governor actuator feedback sensor circuit is shorted to body ground. 2301 Governor actuator feedback signal is not stable. 2302 Governor actuator feedback signal deviates. 2303 Governor actuator does not move. 2304 Calibration data error. 3201 Monitor RAM is not normal. 4101 Electric power supply to the controller is too much (43 volts). 4102 Over-current in proportional reducing valve. 4103 Proportional reducing valve circuit is open. 4104 Monitor power supply (digital output) over current. 4105 Over-current in digital output (trenching solenoid). 4106 Over-current in digital output (fine control solenoid). 4107 Over-current in digital output (travel speed change solenoid). 4108 Over-current in digital output (travel alarm). 4109 Spare solenoid 1 (digital output) over current. 410A Over-current in digital output (swing brake solenoid). 410B Spare solenoid 2 (digital output) over current. 4201 Engine speed is not normal. 4202 Engine coolant temperature sensor is shorted to body ground. 4203 Hydraulic oil temperature sensor is shorted to body ground. 4204 PWM sensor of pump delivery pressure is shorted to body ground. 4205 Spare PWM sensor 1 is shorted to body ground. 4206 Spare PWM sensor 2 is shorted to body ground. 4207 PWM sensor of pump delivery pressure is open in circuit. 420A Fuel sensor is shorted to body ground 420B Fuel sensor is open or shorted to battery voltage. 420C Electric power supply is to low (below 23 volts). 420D Electric power supply is to high (above 32 volts). 420E Engine speed dial is not in one of the 10 specified positions. 4301 Data mismatch 1 between alternator and speed sensor (alternator is abnormal). 4302 Data mismatch 2 between alternator and speed sensor (speed sensor is abnormal). 4303 Engine stalls. A201 Monitor communication is not normal. A202 Monitor takes too much time to respond to controller's signal. A203 Communication is abnormal in controller. A20D ADEM communication disconnect. Real Time Error Codes Related Electrical Service Manuals Form Number Alternator: 9W-3043 SENR3685 Electric Starting Motor: 6V-5539 Consist: 106-8554 SENR3581 Consist: 6V-5582 SENR4975 Engine/Pump Control: 157-3165 RENR3814 Starting and Charging: RENR3814 Title Component Identifiers (CID¹) For Engine/Pump Control (MID² No. 69) CID Component 91 Throttle Position Signal 96 Fuel Level Sensor 110 Engine Coolant Temperature Sensor 167 Alternator 168 Voltage Of The Power Supply (keyswitch) 190 Speed Sensor 254 Electronic Control Module (ECM) 271 Action Alarm 286 Signal For Engine Oil Pressure Decrease 374 Swing Brake Solenoid 376 Travel Alarm 581 Proportional Reducing Valve For The Power Shift Pressure 586 Engine Speed Dial 588 Abnormal Communication Between Controller And Monitor 590 Engine Control 598 Travel Speed Solenoid 600 Hydraulic Oil Temperature Sensor 1161 Pump Delivery Pressure Sensor (Drive) 1162 Pump Delivery Pressure Sensor 2 (Idle) 1525 Straight Travel Solenoid Component Identifiers (CID¹) For Engine Control (MID² No. 24) CID Component 1 Injector Solenoid 1st Cylinder 2 Injector Solenoid 2nd Cylinder 3 Injector Solenoid 3rd Cylinder 4 Injector Solenoid 4th Cylinder 5 Injector Solenoid 5th Cylinder 6 Injector Solenoid 6th Cylinder 41 8V + Power Supply 42 Injector Actuation Control Valve 94 Fuel Pressure Sensor 100 Engine Oil Pressure Sensor 164 Injector Pressure Sensor 172 Inlet Air Temperature Sensor 175 Engine Oil Temperature Sensor 253 Personality Module 261 Timing Sensor Calibration 262 Analog Sensor Power Supply Voltage 273 Turbocharger Compressor Outlet Pressure Sensor 274 Atmospheric Pressure Sensor 342 Speed Timing Sensor 617 Air Heater Relay 1627 Fuel Pump Relay Module Identifiers (MID) MID No. Module 69 Engine/Pump Controller 6A Tool Controller 1E Monitor Panel 24 Engine Controller ¹ The CID is a diagnostic code that indicates which component is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. Off Machine Switch Specification Part No. Function Actuate Deactuate Contact Position 154-0498 Air Cleaner 635 mm H2O — Normally Open 167-3466 Hammer Pressure (ATCH) Joystick Pressure Medium Line Pressure (ATCH) Travel Left Pressure Travel Right Pressure Straight Travel Pressure (ATCH) 490 ± 49 kPa (71 ± 7 psi) 290 kPa MIN (42 psi MIN) Normally Open Resistor, Sender and Solenoid Specifications Part No. Component Description Resistance (Ohms)¹ 102-8016 Resistor 47 ± 2.4 163-6816 Resistor- Main Relay (ATCH) 48 ±2.4 107-7056 Solenoid- Fine Swing (ATCH) 34 ± 0.5 111-9916 Solenoid- Separate Valve (ATCH) Stem 4 Control (A) (ATCH) Stem 4 Control (B) (ATCH) Stem 1 Control (A) (ATCH) Stem 1 Control (B) (ATCH) Stem 2 Control (A) (ATCH) Stem 2 Control (B) (ATCH) Stem 3 Control (A) (ATCH) Stem 3 Control (B) (ATCH) Power Shift Control 11.7 ±1.2 112-0090 Solenoid- Relief 1 (ATCH) Relief 2 (ATCH) 19.5 ± 2 121-1491 Solenoid- Travel Straight Swing Brake Travel Speed Hyd Lock 32.0 ± 3.2 165-9549 Solenoid- 1 Pump-2 Pump Exchange 1 (ATCH) 1 Pump-2 Pump Exchange 2 (ATCH) Double Action (ATCH) 32 ± 3.2 171-0114 Solenoid- Primary NFC (ATCH) Pump 1 Flow Control (ATCH) Pump 2 Flow Control (ATCH) 11.5 ± 0.5 171-0188 Solenoid- Flow Limit (ATCH) 11.5 ± 0.5 4I-5394 Sender- Hyd Oil Temp 6134 to 7496 ¹ At room temperature unless otherwise noted. 10 6 6 Machine Harness Connector And Component Locations A AA 325-PK-14 200-BK-14 This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. This indicates that the component has a wire connected to it that is connected to ground. 105-9344 Normally open switch that will close with an increase of a specific condition (temp-press-etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it. Pin Socket Fuse Component Part Number Pin or Socket Number Receptacle Plug Wire Gauge Wire, Cable, or Harness Assembly Identification Wire Color Normally closed switch that will open with an increase of a specific condition. No circle indicates that the wire cannot be disconnected from the component. Single Wire Connector Circuit Number Identification Ground Connection Pressure Symbol Temperature Symbol Level Symbol Flow Symbol Circuit Breaker Symbol Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. Sender- A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Harness And Wire Symbols Electrical Schematic Symbols And Definitions 1 1 2 2 Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets. Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. Failure Mode Identifiers (FMI)¹ FMI No. Failure Description 0 Data valid but above normal operational range. 1 Data valid but below normal operational range. 2 Data erratic, intermittent, or incorrect. 3 Voltage above normal or shorted high. 4 Voltage below normal or shorted low. 5 Current below normal or open circuit. 6 Current above normal or grounded circuit. 7 Mechanical system not responding properly. 8 Abnormal frequency, pulse width, or period. 9 Abnormal update. 10 Abnormal rate of change. 11 Failure mode not identifiable. 12 Bad device or component. 13 Out of calibration. ¹The FMI is a diagnostic code that indicates what type of failure has occurred. AM AM FUSE 5A 141-2759 10A 113-8490 15A 113-8491 30A 124-3548 FUSE BASE 183-1000 AN AN AN DIODE 197-4385 AM A 329-YL-18 Y BK-18 168-RD-18 AN 193-3388 C-2 AM 204-1816 G-5 BK-18 C B A B C A 998-BR-18 H477-YL-18 H478-BU-18 H478-BU-18 H477-YL-18 998-BR-18 1 AP CONT VALVE E797-WH-18 E798-PK-18 1 2 E797-WH-18 E798-PK-18 E795-YL-18 E795-YL-18 G833-PK-18 1 APC OIL GRADE CODE 2 1 APC OIL GRADE CODE 1 OIL TEMP OIL TEMP DIGITAL RETURN BOOST PRESS BOOST PRESS BRAKE RETURN 1 BRAKE RETURN 2 BRAKE RETURN 3 BRAKE RETURN 4 BRAKE RETURN 5 BRAKE RETURN 6 INJECTOR RETURN 1 INJECTOR BRAKE 1 INJECTOR BRAKE 2 INJECTOR RETURN 2 INJECTOR RETURN 3 INJECTOR BRAKE 3 INJECTOR BRAKE 4 INJECTOR RETURN 4 INJECTOR RETURN 5 INJECTOR BRAKE 5 INJECTOR BRAKE 6 INJECTOR RETURN 6 235-BK-18 235-BK-18 SECONDARY SHUTDOWN SW 4D-1836 235-BK-18 235-BK-18 235-BK-18 2 1 F716-WH-18 F716-WH-18 F716-WH-18 F716-WH-18 F716-WH-1 F716-WH-18 F716-WH-18 15A 10A 200-BK 200-BK L68 L68 L67 L67 L67 L67 L66 L66 L66 L65 L65 L65 L64 L64 L63 L63 L62 L62 L62 L61 L61 L61 L61 L60 L60 L60 L60 L59 L59 L59 L59 L58 L59 L59 L59 L58 L58 L58 L58 L57 L57 L57 L56 L56 L56 L55 L55 L55 L55 L54 L54 L54 L54 L53 L54 L53 L53 L53 L52 L52 L52 L52 L51 L51 L51 L51 L51 L51 L51 L51 L50 L50 L50 L50 L49 L49 L49 L49 L49 L48 L48 L48 L47 L47 L 47 L47 L47 L47 L46 L46 L46 L46 L45 L45 L45 L45 L44 L44 L44 L44 L44 L44 200-BK-18 200-BK-18 L43 L43 L43 L43 L43 L42 L42 L42 L42 L42 105-RD L41 L41 L41 L40 L40 L40 L40 L40 L40 L39 L39 L39 L39 L39 L38 L38 L38 L38 L37 L37 L37 L37 L37 L37 L36 L36 L36 L36 L36 L35 L35 L35 L35 L35 L34 L34 L34 L34 L34 L34 L33 L33 L33 L33 L33 L33 L32 L32 L32 L32 L32 L32 L31 L31 L31 L31 L31 L31 L30 L30 L30 L30 L30 L29 L29 L29 L29 L 29 L28 L28 L28 L28 L27 L27 L26 L26 L26 L26 L25 L25 L25 L25 L25 L25 L25 L25 L25 L24 L24 L24 L24 L24 L24 L23 L23 SENSOR COMMON SENSOR SIGNAL L23 L22 L22 L22 L21 L21 L 21 L21 L20 L20 L20 L19 L19 L19 L19 L19 L19 L18 L18 L18 L18 L18 L17 L17 L17 L17 L 17 L17 L17 L16 L16 L16 L16 L16 L16 L 16 L15 L15 L15 L15 L 15 L15 L14 L14 L14 L14 L13 L13 L13 308-YL L13 L13 L13 L13 L12 L36 L12 L12 L11 L11 L11 L 11 L10 L9 L10 L10 L9 L9 L8 L8 L8 201-BK-18 L7 L7 L7 L7 L6 L7 L7 L7 L7 L6 L6 L6 103-RD L5 L5 L5 L5 L5 L4 L4 L4 L4 L3 L3 L3 L3 L2 L2 L2 L2 L2 L2 L1 684-RD-18 616-BU 607-PK 130-RD-14 151-GN 115-RD 114-RD 189-RD 151-GN 684-RD-18 114-RD 189-RD 168-RD-10 109-RD-4 101-RD-4 L1 147-PU L1 188-WH-18 306-GN 229-BK-18 200-BK-18 168-RD-10 109-RD-4 101-RD-4 101-RD-4 109-RD-4 168-RD-10 160-PU 160-PU 188-WH-18 188-WH-18 235-BK-18 308-YL 200-BK 308-YL 147-PU 200-BK 229-BK-14 T962-WH-18 T956-GY-18 T961-GN-18 T955-GN-18 T960-BU-18 T954-GY-18 T959-BR-18 T953-BU-18 T958-YL-18 T952-BR-18 T957-PU-18 T951-YL-18 K860-BU-18 K860-BU-18 235-BK-14 235-BK-18 308-YL 308-YL 308-YL 308-YL 200-BK 200-BK 235-BK-14 147-PU 235-BK-1 4 780-PU-18 235-BK-14 235-BK-14 K849-YL-18 308-YL 308-YL 308-YL 308-YL 308-YL 105-RD 200-BK-18 200-BK-14 200-BK-14 200-BK-18 200-BK 200-BK 200-BK 179-BU 120-YL 200-BK-14 200-BK-14 169-PK-18 511-BR-18 512-GN-18 200-BK-18 615-YL 103-RD 200-BK-18 200-BK-18 K872-OR-18 200-BK-18 K872-OR-18 K870-GN-18 L11 K849-YL-18 L11 K872-OR-18 200-BK-18 200-BK-18 F774-WH-18 F773-OR-18 235-BK-18 235-BK-18 A768-BU-18 A769-GY-18 615-YL 200-BK-14 200-BK-14 200-BK-14 200-BK 201-BK-18 200-BK-14 200-BK 4 3 1 2 5 6 200-BK-18 200-BK 200-BK 200-BK-14 A583-YL-18 K849-YL-18 G829-GN-18 G829-GN-18 G829-GN-18 K867-YL-18 K867-YL-18 AL 193-3402 G-8 ATCH HAMMER FOOT SW 138-4653 AL 954-GN 308-YL 2 1 CAT DATA LINK + 8 9 CAT DATA LINK - THROTTLE BACKUP (ACCEL) 22 23 THROTTLE BACKUP (DECEL) OIL PRESSURE IGNITION KEY SW 70 66 THROTTLE OIL PRESSURE -B 65 63 -B 954-GN -B 61 53 +B A584-BU-18 +B 52 48 +B LOW OIL PRESSURE OUTPUT 28 954-GN 954-GN 954-GN 235-BK-18 A 69 68 2 1 1 2 2 1 INJECTOR SOL 1 1 2 2 1 1 2 2 954-GN 1 INJECTOR SOL 2 INJECTOR SOL 3 INJECTOR SOL 4 INJECTOR SOL 5 INJECTOR SOL 6 E AK V C RELAY PANEL SENSOR COMMON +5V +5V SENSOR COMMON SENSOR COMMON +5V +5V SENSOR COMMON YL GN OIL TEMP ATMOSPHERIC PRESSURE FUEL PRESSURE OIL PRESSURE HEUI RAIL PRESSURE ENGINE COOLANT TEMP K871-WH-18 K871-WH-18 COMMON IAPCV CONNECTOR HEP 2 B AG 1 K879-GN-18 K872-OR-18 AK 200-BK-18 ATCH MAIN RELAY 159-9108 (NOTE H) G828-WH-18 G828-WH-18 AK 308-YL 235-BK-18 308-YL ATCH MAIN RELAY RESISTOR 163-6616 (NOTE H) 9 6 2 3 4 8 12 1 10 7 5 11 1 8 7 12 3 5 2 4 6 10 9 11 4 2 3 1 191-WH-14 179-BU 150-OR-18 129-BU 123-WH-18 120-YL 124-GN-14 113-OR-18 308-YL 152-BU 147-PU 607-PK 103-RD 175-RD-14 307-OR 118-GY 169-PK-18 645-RD-18 A588-GN A770-PK-18 615-YL 151-GN 154-RD 105-RD 189-RD 646-RD-18 320-RD-18 C B A K867-YL-18 K854-OR-18 K867-YL-18 K853-GY-18 E471-BU-18 308-YL 235-BK-18 E470-BR-18 308-YL AJ AJ K869-BU-18 4 E471-BU-18 3 1 2 308-YL K854-OR-18 K853-GY-18 K867-YL-18 E471-BU-18 E470-BR-18 M743-GN-18 E476-PU-18 E475-PK-18 235-BK-18 235-BK-18 E472-GN-18 E472-GN-18 3 1 5 6 4 2 2 4 6 K869-BU-18 308-YL C468-BU-18 200-BK-18 788-YL-18 325-PK-18 M739-YL-18 M737-WH-18 M738-OR-18 491-PK-18 15A 10A 780-PU-18 A768-BU-18 A769-GY-18 K904-GN-18 147-PU 487-OR-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 321-BR-18 235-BK-18 496-WH-18 235-BK-18 A499-BU-18 T967-YL-18 487-OR-18 147-PU K904-GN-18 A769-GY-18 A768-BU-18 200-BK-4 200-BK-4 109-RD-4 H705-BR-18 325-PK-18 321-BR-18 M739-YL-18 235-BK-18 A499-BU-18 496-WH-18 495-GN-18 147-PU M738-OR-18 M737-WH-18 A769-GY-18 A768-BU-18 780-PU-18 K904-GN-18 T967-YL-18 491-PK-18 487-OR-18 1 8 7 12 3 5 2 4 6 10 9 11 235-BK-18 200-BK-18 A278-BK-18 101-RD-4 109-RD-4 A588-GN 322-GY 607-PK 616-BU 130-RD-14 101-RD-4 168-RD-10 304-WH-8 H705-BR-18 235-BK-18 K854-OR-18 K853-GY-18 175-RD-14 A588-GN 645-RD-18 615-YL 308-YL 189-RD 320-RD-18 H705-BR-18 307-OR 103-RD 607-PK 175-RD-14 103-RD A893-OR-18 A893-OR-18 A588-GN 322-GY A588-G N A588-GN 151-GN 154-RD A893-OR-18 147-PU A588-GN 184-RD 118-GY 308-YL 154-RD 607-PK 103-RD H705-BR-18 320-RD-18 189-RD A893-OR-18 229-BK-18 H705-BR-18 188-WH-18 BOOST PRESSURE HEUI RAIL PRESSURE 1 G855-PU-18 G855-PU-18 G854-PK-18 G854-PK-18 G857-YL-18 G857-YL-18 G856-WH-18 G856-WH-18 E966-YL-18 E966-YL-18 E965-BU-18 E965-BU-18 E964-WH-18 E964-WH-18 E963-BK-18 E963-BK-18 C967-BU-18 C967-BU-18 G833-PK-18 8995-BU-18 G833-PK-18 995-BU-18 2 G828-WH-18 G828-WH-18 G828-WH-18 G829-GN-18 G829-GN-18 G829-GN-18 G828-WH-18 G829-GN-18 A746-PK-18 G849-BR-18 C991-PK-18 A746-PK-18 G849-BR-18 C991-PK-18 G828-WH-18 G829-GN-18 A747-GY-18 G826-BR-18 G827-BU-18 AIR HEATER RELAY G850-BU-18 J702-BK-18 T945-GY-18 T946-PU-18 T947-YL-18 T948-BR-18 T949-BU-18 T950-GN-18 T951-YL-18 T957-PU-18 T952-BR-18 T958-YL-18 T953-BU-18 T959-BR-18 T954-GY-18 T960-BU-18 T955-GN-18 T961-GN-18 T956-GY-18 T962-WH-18 T945-GY-18 T946-PU-18 T947-YL-18 T948-BR-18 T949-BU-18 T950-GN-18 T951-YL-18 T957-PU-18 T952-BR-18 T958-YL-18 308-YL AL K849-YL-18 K849-YL-18 K867-YL-18 K867-YL-18 235-BK-18 E470-BR-18 308-YL K868-BR-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 K871-WH-18 K871-WH-18 C 506-PU-18 200-BK-18 151-GN 105-RD 306-GN 229-BK-18 M739-YL-18 A770-PK-18 K849-YL-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 T953-BU-18 T959-BR-18 T954-GY-18 T960-BU-18 T955-GN-18 T961-GN-18 T956-GY-18 T962-WH-18 13 14 15 16 17 6 5 4 3 T962-WH-18 T961-GN-18 T960-BU-18 T959-BR-18 T958-YL-18 T957-PU-18 T956-GY-18 T955-GN-18 T954-GY-18 T953-BU-18 T952-BR-18 T951-YL-18 10 11 12 7 8 9 G850-BU-18 J702-BK-18 F889-WH-18 F889-WH-18 780-PU-18 5A 10A 491-PK-18 235-BK-18 E554-PK-18 WH-18 A/C CLUTCH SOL 113-3499 (NOTE D) ENG SPEED PICKUP 6V-2455 C 1 2 2 1 ENG OIL LEVEL SW 111-4759 C 1 2 BK-18 C MOTOR CHASSIS STARTER MOTOR 6V-5539 304-WH-8 G S MTR BAT 101-RD-4 RD-00 RD-00 GROUND STRAP 140-0860 CA CF(NOTE A) AF N C M738-OR-18 M737-WH-18 M739-YL-18 235-BK-18 A499-BU-18 235-BK-18 578-BU 496-WH-18 235-BK-18 321-BR-18 235-BK-18 235-BK-18 403-GN-18 E554-PK-18 C468-BU-18 788-YL-18 304-WH-8 101-RD-4 A588-GN C E AK E AK E AK E AK WF E AK WA CK CJ C C E AK E AK V C 994-GY-18 308-YL 118-GY G826-BR-18 C HYD TANK PRESS SW C 147-PU ENG/PUMP CONT 157-3165 C 235-BK-18 C A B C AJ OIL TEMP C AJ AJ AE AE 200-BK-14 200-BK-14 200-BK-14 200-BK 200-BK 200-BK W W W A B A 169-PK-18 112-PU-18 L L A 200-BK-18 G827-BU-18 GN 308-YL 235-BK-18 235-BK-18 C YL 200-BK-18 235-BK-18 A770-PK-18 150-OR-18 105-RD F,T F,T MAIN RELAY 165-4026 (NOTE G) F,T A F,T A 235-BK-18 235-BK-18 U C C A 235-BK-18 235-BK-18 M737-WH-18 C V 684-RD-18 235-BK-18 2 1 C C AJ H H V A 235-BK-18 NOTE H: USE WITH COLD WEATHER FOR JAPAN. K843-GN-18 V 235-BK-18 235-BK-18 J J A A A J J J J 200-BK 235-BK-18 J J 3 2 1 12 11 10 9 8 7 6 5 4 3 2 1 235-BK-18 T F,T F,T F,T F,T F,T CAB F,T 235-BK-18 ATCH HEATER SW PANEL 176-2005 780-PU-18 ATCH QUICK COUPLER SOL Y Y C 994-GY-18 129-BU 152-BU 235-BK-18 124-GN-14 120-YL 151-GN 169-PK-18 646-RD-18 304-WH-8 A770-PK-18 179-BU 147-PU 191-WH-14 168-RD-10 K906-GN-18 A768-BU-18 A769-GY-18 F774-WH-18 F773-OR-18 E554-PK-18 147-PU 235-BK-18 A747-GY-18 235-BK-14 2 F774-WH-18 F773-OR-18 E554-PK-18 K906-GN-18 A768-BU-188 A769-GY-18 487-OR-18 496-WH-18 405-GY-18 C468-BU-18 763-BU-18 788-YL-18 A762-PU-18 M740-PK-18 M737-WH-18 M738-OR-18 321-BR-18 A278-BK-18 A893-OR-18 235-BK-18 763-BU-18 200-BK-18 K906-GN-18 M740-PK-18 308-YL F889-WH-18 405-GY-18 F773-OR-18 F774-WH-18 893-GN-18 892-BR-18 998-BR-18 H705-BR-18 130-RD-14 1 235-BK-18 101-RD-4 200-BK-18 2 307-OR M739-YL-18 495-GN-18 K904-GN-18 491-PK-18 T967-YL-18 G833-PK-18 SENSOR SIGNAL E473-GY-18 SENSOR SIGNAL SENSOR SIGNAL WH SENSOR SIGNAL YL YL SENSOR COMMON GN GN OR OR G833-PK-18 OR OR BK BK SENSOR SIGNAL WH K879-GN-18 18 150-OR-18 113-OR-18 1 235-BK-18 615-YL 780-PU-18 L973-GN ATCH RELIEF CHECK SOL 2 201-9367 K871-WH-18 AJ E472-GN-18 229-BK-14 304-WH-8 64 62 60 ATCH SEPARATE VALVE SOL 111-9916 (NOTE C) ATCH STEM 4 CONT SOL(A) 111-9916 (NOTE C) ATCH STEM 3 CONT SOL(A) 111-9916 ATCH STEM 2 CONT SOL(A) 111-9916 ATCH STEM 1 CONT SOL(A) 111-9916 ATCH STEM 1 CONT SOL(B) 111-9916 ATCH STEM 2 CONT SOL(B) 111-9916 59 58 YL 235-BK-18 57 308-YL E469-YL-18 56 GN C K868-BR-18 55 K856-PU-18 K857-WH-18 54 K868-BR-18 K868-BR-18 K868-BR-18 1 2 2 1 1 2 G833-PK-18 K868-BR-18 2 1 K868-BR-18 K868-BR-18 K861-GN-18 K860-BU-18 2 1 AF 170-9295 G-1 (NOTE F) K862-GY-18 GN K863-OR-18 ATCH STEM 3 CONT SOL(B) 111-9916 K869-BU-18 K869-BU-18 51 50 1 2 YL ATCH STEM 4 CONT SOL(B) 111-9916 (NOTE C) 2 1 K867-YL-18 1 2 2 1 K869-BU-18 K869-BU-18 K869-BU-18 K859-BR-18 K858-YL-18 A B C GROUND +B SIGNAL ATCH TOOL PRESS. SENSOR 157-3182 (NOTE C) BK-18 YL-18 BR-18 K855-PK-18 K855-PK-18 K860-BU-18 K858-YL-18 K863-OR-18 K857-WH-18 K862-GY-18 E469-YL-18 K856-PU-18 K861-GN-18 K859-BR-18 K868-BR-18 K869-BU-18 47 K867-YL-18 K867-YL-18 E470-BR-18 E471-BU-18 K853-GY-18 K854-OR-18 K866-WH-18 K864-PK-18 235-BK-14 K865-PU-18 308-YL C987-RD-14 151-GN E472-GN-18 E475-PK-18 E476-PU-18 E473-GY-18 E474-OR-18 K848-WH-18 K844-GY-18 308-YL 2 K843-GN-18 1 AJ AH 188-9865 C-10 235-BK-18 A537-PK-18 E474-OR-18 E473-GY-18 E476-PU-18 E475-PK-18 E472-GN-18 L13 892-BR-18 RLF CHK V1 1WAY/2WAY CONT SOL 893-GN-18 PUMP2 F1 F CONT PRV PUMP1 F1 F CONT PRV NEG CONT PRESS SNSR 2 NEG CONT PRESS SNSR 1 K850-BR-18 PRV RETURN(1) K851-BU-18 SOL GND3 SOL GND2 ATCH STEM4 CONT PRV(A) ATCH STEM2 CONT PRV(B) MASK ENABLE RS232 GND ATCH STEM1 CONT PRV(A) TOOL PRESS SNSR ATCH STEM4 NEUTRAL ATCH STEM3 NEUTRAL ATCH STEM3 CONT PRV(B) ATCH STEM2 CONT PRV(A) RS232 TX RS232 RX ATCH STEM4 CONT PRV(B) ATCH STEM3 CONT PRV(A) ATCH STEM2 NEUTRAL ATCH STEM1 NEUTRAL ATCH STEM1 CONT PRV(B) SEPARATE VALVE PRV SNSR GND RS422 TX - STEM1(SQUEEZE) PRESS SNSR K867-YL-18 RS422 TX + RS422 RX - RS422 RX + GND GND CDL(-) CDL(+) K867-YL-18 46 LEFT JOYSTICK 998-BR-18 RIGHT JOYSTICK K852-GN-18 KEY SW INTER LOCK 51 50 49 48 47 45 46 45 40 39 38 37 30 44 29 27 GN YL 18 43 17 8 26 7 35 40 6 16 42 5 54 44 34 31 25 38 31 4 5 6 11 15 17 20 27 21 24 31 32 K849-YL-18 235-BK-14 36 K849-YL-18 K852-GN-18 K851-BU-18 K850-BR-18 ATCH STEM 2 ATCH STEM 3 ATCH STEM 4 41 28 42 ATCH STEM 1 12V SPLY ATCH STEM3 MODULATION ATCH STEM4 MODULATION ATCH STEM1 MODULATION ATCH STEM2 MODULATION SOL GND4 ATCH2 RLF PRV ATCH1 RLF PRV RLF CHK V2 52 32 24 15 3 14 2 43 33 20 19 10 9 22 21 12 11 4 23 53 13 1 235-BK-14 235-BK-14 +B 34 42 43 44 49 50 51 52 8 40 39 30 29 12 37 41 36 35 34 30 16 7 9 10 18 19 35 25 28 53 48 38 27 45 47 1 2 3 22 41 26 36 37 46 54 13 14 23 33 25 K877-BU-18 K876-BR-18 LEFT JOYSTICK RIGHT JOYSTICK K848-WH-18 K844-GY-18 K843-GN-18 308-YL 308-YL 308-YL 151-GN 151-GN C987-RD-14 C987-RD-14 C987-RD-14 5 1 3 235-BK-14 235-BK-18 CHASSIS K869-BU-18 +B BK-00 BK-00 DISCONNECT SW 7N-0718 7N-0719(NOTE A) GROUND STRAP 132-1806 K851-BU-18 K851-BU-18 K852-GN-18 K852-GN-18 K849-YL-18 K849-YL-18 V K872-OR-18 ATCH MEDIUM LINE PRESS. SW 167-3466 (NOTE M) A 1 2 586-BR 235-BK-18 K906-GN-18 A588-GN 763-BU-18 235-BK-18 M740-PK-18 235-BK-18 235-BK-18 235-BK-18 A762-PU-18 200-BK-18 200-BK-18 DUAL CAM SPEED/TIMING (RUN) S/T - 235-BK-18 S/T + 235-BK-18 G833-PK-18 1 K854-OR-18 K853-GY-18 308-YL K867-YL-18 K867-YL-18 788-YL-18 E471-BU-18 E470-BR-18 C468-BU-18 E554-PK-18 308-YL 308-YL 2 6 308-YL 235-BK-18 235-BK-18 235-BK-18 403-GN-18 ATCH PUMP 2 FLOW CONT SOL 171-0114 (NOTE C) 1 2 M740-PK-18 235-BK-18 C B BR-18 A YL-18 BK-18 GROUND SIGNAL +B BK-18 ATCH PUMP 1 FLOW CONT SOL 171-0114 (NOTE C) ATCH NEGATIVE CONT PRESS . SENSOR 1 157-3128 (NOTE C) 2 1 SIGNAL +B GROUND C B A BR-18 ATCH NEGATIVE CONT PRESS . SENSOR 2 157-3128 (NOTE C) SENSOR COMMON 235-BK-18 +5V 892-BR-18 K906-GN-18 893-GN-18 235-BK-18 200-BK-18 200-BK-18 2 1 2 K866-WH-18 K865-PU-18 1 K870-GN-18 ATCH S ACTION SOL 1 201-9367 U U ATCH S ACTION SOL 2 201-9367 ATCH 1WAY/2WAY CONT SO L 201-9367 ATCH RELIEF CHECK SOL 1 201-9367 ATCH RELIEF SOL 2 112-0090 ATCH RELIEF SOL 1 112-0090 K870-GN-18 V 1 2 K864-PK-18 2 1 V M906-BU-18 V 2 1 2 1 V 235-BK-18 235-BK-18 235-BK-18 308-YL V 2 1 F889-WH-18 CHASSIS ATCH FINE SWING SOL 107-7056 2 1 200-BK 200-BK L973-GN 763-BU-18 109-RD-4 A762-PU-18 A762-PU-18 A A F,T M M M 308-YL X X AJ 1 2 496-WH-18 322-GY 616-BU 325-PK-18 L973-GN 168-RD-10 607-PK 322-GY 616-BU 322-GY 616-BU 325-PK-18 168-RD-10 607-PK 308-YL 200-BK-14 200-BK-10 200-BK 200-BK 200-BK 200-BK-14 998-BR-18 308-YL A C B K879-GN K872-OR K871-WH 123-WH-18 2 1 ATCH DBL ACTION SOL 165-9549 U 101-RD-4 506-PU-18 578-BU 320-RD-18 147-PU 147-PU 147-PU 607-PK ATCH BATTERY 3T-5760 (NOTE A) BATTERY 3T-5760 ATCH WTR SEPARATOR LEVEL SNSR WASHER 7T-8890 ACL SW 154-0498 SENSOR SIGNAL TURB OUTLET PRESSURE TDC PROBE TDC + TDC - 1 USER DEFINED SHUTDOWN 229-BK-14 L13 229-BK-14 229-BK-14 ENG CONT GND 2 A B 49 C 2 1 SENSOR COMMON SENSOR SIGNAL 412-BU-18 235-BK-18 578-BU 235-BK-18 506-PU-18 430-BU-18 147-PU G976-BU-18 578-BU 430-BU-18 G976-BU-18 147-PU 200-BK-18 235-BK-18 G976-BU-18 147-PU 430-BU-18 235-BK-18 506-PU-18 578-BU ATCH LOWER WASHER 7T-8890 COOLANT LEVEL SW 096-0744 32 26 33 67 29 130-RD-14 616-BU 235-BK-14 893-GN-18 892-BR-18 607-PK 105-RD 615-YL 80A 200-BK-18 ALT BREAKER 171-2210 200-BK-18 147-PU 4 OPTION V SW(2) OPTION PWM IN(1) +12V SPLY O.L.W.D PRESS SNSR ANLG SNSR RETURN OPTION V SW(1) HEATER RLY/STARTER RLY SNSR RETURN PRV RETURN(4) FAN MOT CONT PRV PRV RETURN(3) OPTION CONT PRV(2) OPTION CONT PRV(1) PUMP DISCH (2) PRESS SNSR HYD OIL TEMP SNSR PUMP DISCH (1) PRESS SNSR FUEL LEVEL PRV RETURN(2) TRAVEL ALM PRIM NFC PRESS PRV FLOW LIMIT PRESS PRV TRAVEL STR SOL GOV FDBK COOL TEMP SNSR SP SNSR(+) T967-YL-18 491-PK-18 K904-GN-18 495-GN-18 M739-YL-18 321-BR-18 M738-OR-18 2 5 3 A762-PU-18 788-YL-18 763-BU-18 FREE SWING BKUP SW GOV COMMAND ALT R TERM 403-GN-18 M736-BU-18 K907-BU-18 L969-WH-18 L968-OR-18 H466-BU-18 H465-GN-18 H467-WH-18 410-WH-18 L973-GN L973-GN SP SNSR(-) M736-BU-18 403-GN-18 403-GN-18 403-GN-18 403-GN-18 403-GN-18 308-YL M736-BU-18 L973-GN L973-GN 24 21 L973-GN TRAVEL SP CHG SOL M738-OR-18 892-BR-18 FAULT ALM TRAVEL MODE IND TRAVEL ALM CANCEL IND AEC MODE IND PRV RETURN(1) PS CONT PRV SWING BK CANCEL SOL 410-WH-18 H467-WH-18 H465-GN-18 H466-BU-18 L968-OR-18 L969-WH-18 K907-BU-18 27 38 53 YL 42 41 GN OR 32 51 50 49 GN YL 43 33 34 48 2 1 S/T + 54 S/T - DUAL CAM SPEED/TIMING (CRANK ) 46 31 28 52 5 12 11 26 18 3 45 39 412-BU-18 30 20 17 21 10 22 40 37 13 9 8 1 36 29 25 16 SW RETURN CREEPER TRAVEL FUNCTION SW OVER LOAD ALM CANCEL SW A499-BU-18 OPTION SW AUTO LUB FAILURE SPL FLTR PLUGGED F SEC FLTR PLUGGED F PRIM FLTR PLUGGED 49 6 44 34 35 15 3 25 24 17 16 37 36 27 26 7 8 5 52 51 HYD. OIL LEVEL SW 496-WH-18 ENG OIL PRESS SW ENG OIL LEVEL SW 41 405-GY-18 M737-WH-18 C468-BU-18 M740-PK-18 235-BK 235-BK 23 KEY SW ON GND GND ACL PLUGGED WTR SEPARATOR LEVEL SW CAPSULE FLTR PLUGGED COOL. LEVEL SW 20 308-YL 235-BK 19 18 17 235-BK 31 42 47 430-BU-18 G976-BU-18 487-OR-18 412-BU-18 308-YL 1 2 6 4 16 3 5 15 14 13 12 11 10 7 6 5 4 3 2 1 SHARED WITH TDC CAL 39 NOT AVAILABLE-USED ON J2 NOT AVAILABLE-USED ON J2 ANALOG SENSOR POWER K852-GN-18 K852-GN-18 K852-GN-18 ENG BLOCK K851-BU-18 K851-BU-18 K851-BU-18 STRAP K849-YL-18 K849-YL-18 K849-YL-18 184-RD K872-OR-18 AIR HEATER RELAY 893-GN-18 893-GN-18 893-GN-18 893-GN-18 893-GN-18 893-GN-18 893-GN-18 892-BR-18 892-BR-18 892-BR-18 892-BR-18 892-BR-18 892-BR-18 892-BR-18 235-BK-14 308-YL 893-GN-18 892-BR-18 K850-BR-18 AIR HEATER CONTROLLER +B +B 184-RD 184-RD A537-PK-18 ATCH STEM 2 SWING CANCEL CAT DATA LINK(-) CAT DATA LINK(+) K850-BR-18 892-BR-18 893-GN-18 CA CC CC H473-BR-18 CE TRAVEL STR PRESS SW 53 CG ATCH STEM 1 SWING CANCEL ATCH STEM 3 SWING CANCEL ATCH STEM 4 SWING CANCEL CF CG CH E AK U 193-3397 F-6 K849-YL-18 K851-BU-18 184-RD CJ CL CL CE K852-GN-18 184-RD 184-RD CH CK E AK E AK E AK JOYSTICK PRESS SW TRAVEL LEFT PRESS SW TRAVEL RIGHT PRESS SW ONE TOUCH LO IDLE SW THRT POS 1 THRT POS 2 WC THRT POS 3 THRT POS 4 E AK TRAVEL ALM CANCEL SW AEC MODE SW TRAVEL MODE SW 200-BK-18 H476-WH-18 H475-BU-18 H474-GN-18 L972-BU-18 A755-PK-18 A756-BU-18 C A757-GY-18 A588-GN A758-BR-18 M741-GY-18 M742-PU-18 M734-BR-18 C YL GN 101-RD-4 YL GN ATM PRESSURE 235-BK-18 19 68 55 67 54 47 39 46 38 45 V V V 37 44 36 2 6 47 44 35 V V 66 SHARED WITH TDC CAL 65 29 28 21 20 9 12 41 235-BK-18 56 23 15 3 24 14 34 COOLANT TEMP 24 14 THROTTLE RETURN 19 7 4 V AH AH AH 4 42 AH AH 10 2 13 16 5 15 11 17 6 27 7 40 308-YL 30 31 33 25 18 1 8 AH 43 32 50 51 52 35 INTAKE AIR TEMP SENSOR SIGNAL 53 SENSOR COMMON 57 49 1 AH 2 308-YL 235-BK-18 38 32 E470-BR-18 40 50 AG V 54 14 4 2 K882-BU-18 48 V 13 V V 18 1 E AK WG 58 OIL PRESSURE FUEL PRESSURE 63 64 K882-BU-18 CRANK TDC PROBE 22 23 TDC PROBE INTAKE AIR TEMP RUN 69 70 235-BK-18 CONN HEP 61 62 CONN HEP 43 CRANK 59 60 E AK E AK 200-BK-18 E AK RUN WE 33 WA 26 28 45 46 29 30 39 11 9 10 WC 19 20 22 12 21 K852-GN-18 K851-BU-18 K849-YL-18 48 T967-YL-18 H476-WH-18 H475-BU-18 H474-GN-18 L972-BU-18 A755-PK-18 1 2 A756-BU-18 A757-GY-18 A758-BR-18 K907-BU-18 L969-WH-18 L968-OR-18 +B H466-BU-18 H465-GN-18 M741-GY-18 M742-PU-18 M734-BR-18 H467-WH-18 410-WH-18 H473-BR-18 C C C C SIGNAL GROUND A B A C B C C 119-PK-18 GROUND 235-BK-18 WIRE AS. 183-4878 AIR HEATER 235-BK-18 C M736-BU-18 235-BK-18 235-BK-18 235-BK-14 +B SIGNAL 1 2 2 1 PUMP DISCHARGE PRESS. SENSOR 2 157-3182 PUMP DISCHARGE PRESS. SENSOR 1 157-3182 ATCH PRIMARY NFC SOL 171-0114 (NOTE C) ATCH FLOW LIMIT SOL 171-0188 POWER SHIFT CONT SOL 111-9916 235-BK-18 235-BK-14 235-BK-18 235-BK-18 308-YL 235-BK-14 235-BK-18 E472-GN-18 12V 7A X2 (NOTE E) (NOTE B) E472-GN-18 K848-WH-18 E476-PU-18 E475-PK-18 K844-GY-18 E474-OR-18 ATCH LEFT FOOT PEDAL (NOTE C) 235-BK-18 200-BK-18 235-BK-18 E472-GN-18 E472-GN-18 F889-WH-18 E472-GN-18 K843-GN-18 E473-GY-18 E472-GN-18 235-BK-18 M740-PK-18 322-GY 403-GN-18 ATCH RIGHT FOOT PEDAL (NOTE C) 235-BK-18 235-BK-18 E472-GN-18 F889-WH-18 E473-GY-18 K843-GN-18 235-BK-18 200-BK-18 E472-GN-18 E472-GN-18 235-BK-18 235-BK-18 E475-PK-18 607-PK E554-PK-18 175-RD-14 A499-BU-18 124-GN-14 200-BK-14 200-BK-14 2 6 1 5 3 4 THROTTLE POWER 235-BK-14 ANALOG SENSOR RETURN B B 308-YL BR 235-BK-18 G ENG CONT 157-3165 R/L R 780-PU-18 F889-WH-18 ATCH HEATER UNIT 164-0490 A/C UNIT 161-3779 200-BK-14 E554-PK-18 K879-GN K868-BR-18 K872-OR K871-WH 403-GN-1 506-PU-18 578-BU 310-PU 892-BR-18 893-GN-18 410-WH-18 H467-WH-18 M734-BR-18 M742-PU-18 M741-GY-18 H465-GN-18 K872-OR-18 ATCH VALVE CONT H466-BU-18 235-BK-18 E476-PU-18 235-BK-18 K849-YL-18 780-PU-18 326-RD K906-GN-18 A768-BU-18 A769-GY-18 L968-OR-18 L969-WH-18 K907-BU-18 M736-BU-18 F774-WH-18 F773-OR-18 A758-BR-18 A757-GY-18 A756-BU-18 A755-PK-18 L972-BU-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 H474-GN-18 H475-BU-18 H476-WH-18 K852-GN-18 K861-GN-18 1 2 235-BK-18 U H473-BR-18 39 200-BK-18 38 37 54 27 26 25 28 52 50 51 53 40 229-BK-14 41 49 21 17 M736-BU-1 16 15 19 20 1 2 F889-WH-18 33 18 29 30 K856-PU-18 42 43 44 48 47 46 8 9 10 14 13 12 11 7 235-BK-18 998-BR-18 22 35 998-BR-18 34 3 2 36 23 K862-GY-18 K857-WH-18 A499-BU-18 24 32 4 6 5 K858-YL-18 K860-BU-18 C 31 45 235-BK-18 1 496-WH-18 308-YL B 405-GY-18 998-BR-18 780-PU-18 998-BR-18 ENG CONT 607-PK 175-RD-14 175-RD-14 124-GN-14 124-GN-14 130-RD-14 607-PK 607-PK 607-PK 607-PK 308-YL 308-YL 308-YL 147-PU 645-RD-18 103-RD 152-BU 129-BU 113-OR-18 646-RD-18 118-GY 615-YL 123-WH-18 191-WH-14 A588-GN 150-OR-18 105-RD 307-OR A770-PK-18 169-PK-18 169-PK-18 169-PK-18 189-RD 151-GN 154-RD 320-RD-18 120-YL 179-BU K851-BU-18 L973-GN K879-GN K872-OR K871-WH 403-GN-18 506-PU-18 235-BK-18 321-BR-18 A 780-PU-18 645-RD-18 GROUND 578-BU 2 1 WH AJ 310-PU 892-BR-18 893-GN-18 410-WH-18 H467-WH-18 M734-BR-18 M742-PU-18 M741-GY-18 H465-GN-18 H466-BU-18 A499-BU-18 130-RD-14 147-PU L973-GN L973-GN 103-RD 152-BU 129-BU 113-OR-18 646-RD-18 V 200-BK 235-BK-18 200-BK-18 200-BK-18 118-GY 615-YL 123-WH-18 191-WH-14 A588-GN 607-PK 169-PK-18 307-OR 575-YL-18 A537-PK-18 200-BK-14 200-BK-14 607-PK 307-OR 307-OR 307-OR 307-OR 780-PU-18 135-BU 210-BK C569-YL 229-BK 575-YL-18 535-BU 576-PK-18 200-BK-18 K876-BR-18 200-BK-18 200-BK-18 200-BK V V V 535-BU ATCH TRAVEL ALARM 3E-7738 AJ 1 2 576-PK-18 578-BU 535-BU 152-BU 892-BR-18 893-GN-18 645-RD-18 506-PU-18 403-GN-18 129-BU 410-WH-18 103-RD 103-RD 103-RD 103-RD 130-RD-14 A537-PK-18 L973-GN 118-GY H466-BU-18 H465-GN-18 M741-GY-18 M742-PU-18 M734-BR-18 646-RD-18 H467-WH-18 113-OR-18 235-BK-14 607-PK 607-PK 607-PK-18 607-PK-18 607-PK 576-PK-18 123-WH-18 310-PU 307-OR K879-GN K872-OR K871-WH 147-PU 200-BK-14 200-BK-14 V A589-OR-14 607-PK-18 147-PU 147-PU 586-BR 130-RD-14 A583-YL-18 235-BK-18 607-PK 130-RD-14 130-RD-14 511-BR-18 512-GN-18 A583-YL-18 A590-BU-14 A589-OR-14 A584-BU-18 191-WH-14 A588-GN FUEL PUMP 188-WH-18 200-BK 200-BK-14 200-BK-14 200-BK-18 AE 200-BK 200-BK 200-BK-18 L973-GN 235-BK-18 235-BK-18 3 F889-WH-18 A584-BU-18 200-BK-18 200-BK 200-BK 615-YL 615-YL 191-WH-14 A588-GN 135-BU-14 5 8 10 4 7 3 1 9 2 6 210-BK-14 229-BK-14 C569-YL-14 586-BR 200-BK-18 C560-OR-18 C566-PK-18 586-BR 576-PK-18 191-WH-14 169-PK-18 123-WH-18 310-PU 307-OR K879-GN K872-OR K871-WH A537-PK-18 147-PU 147-PU 147-PU 147-PU A590-BU-14 147-PU 607-PK 575-YL-18 152-BU 103-RD 892-BR-18 893-GN-18 578-BU 535-BU 535-BU C538-OR-18 C537-GN-18 Y 204-1686 B-2 235-BK-18 607-PK-18 607-PK-18 K871-WH 147-PU 200-BK-18 200-BK-18 K872-OR K879-GN A590-BU-14 147-PU 147-PU 607-PK-18 607-PK-18 607-PK-18 607-PK-18 607-PK-18 607-PK-18 607-PK-18 607-PK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 235-BK-18 235-BK-14 CHASSIS 235-BK-14 E471-BU-18 200-BK-18 K870-GN-18 K870-GN-18 235-BK-18 K870-GN-18 200-BK-18 200-BK M906-BU-18 200-BK CAB CAB 5A CAB OPERATOR STATION ATCH 12V 7A SOCKET 121-0987 (NOTE E) CAB A537-PK-18 123-WH-18 191-WH-14 578-BU 607-PK-18 607-PK-18 607-PK-18 607-PK-18 607-PK-18 607-PK-18 535-BU-18 535-BU-18 607-PK-18 200-BK-18 200-BK-18 200-BK-18 200-BK-18 575-YL-18 200-BK-18 200-BK-18 576-PK-18 1 169-PK-18 169-PK-18 4 200-BK-18 2 113-OR-18 H467-WH-18 646-RD-18 M734-BR-18 M742-PU-18 M741-GY-18 H465-GN-18 TRAVEL MODE IND 2 A583-YL-18 A584-BU-18 200-BK-18 645-RD-18 506-PU-18 403-GN-18 129-BU 410-WH-18 200-BK-14 200-BK 200-BK 200-BK 200-BK 200-BK-18 200-BK 200-BK-18 200-BK-18 403-GN-18 129-BU 118-GY 410-WH-18 410-WH-18 A586-OR-18 590-GY-18 501-GN-18 530-OR-18 530-OR-18 501-GN-18 590-GY-18 235-BK-18 SIGNAL A582-PU A581-GN A580-BR A579-OR 200-BK-18 308-YL 403-GN-18 129-BU 200-BK 200-BK A582-PU A581-GN A580-BR A579-OR C537-GN-18 C538-OR-18 7 2 5 4 6 535-BU 9 11 12 8 3 10 152-BU A584-BU-18 A584-BU-18 535-BU 152-BU 103-RD 200-BK-18 235-BK-18 892-BR-18 A584-BU-18 893-GN-18 201-BK-18 235-BK-18 229-BK-14 575-YL-18 113-OR-18 113-OR-18 200-BK-18 AF N AF N F T 200-BK 615-YL 169-PK-18 6 3 18 615-YL 17 7 15 16 12 8 10 WH 132-1827 A-4 5 14 4 11 607-PK 2 9 2 10 9 13 18 15 7 6 8 4 5 12 20 21 14 16 3 19 17 11 RELAY LAMP SW KEY OFF GND +B ATCH LAMP DELAY TIMER 163-6704 607-PK 169-PK-18 13 235-BK-18 308-YL 308-YL A537-PK-18 326-RD F774-WH-18 F773-OR-18 235-BK-18 169-PK-18 C A K906-GN-18 B A768-BU-18 A769-GY-18 L968-OR-18 L969-WH-18 K907-BU-18 M736-BU-18 AC 116-0098 B-3 AE 183-0998 A-7 (NOTE J) CK 197-4302 G-8 A758-BR-18 A757-GY-18 A756-BU-18 A755-PK-18 L972-BU-18 307-OR 105-RD 150-OR-18 A770-PK-18 K849-YL-18 K849-YL-18 K849-YL-1 8 235-BK-18 AL 200-BK-18 200-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 R 204-1809 C-2 K849-YL-18 235-BK-18 954-GN 506-PU-18 645-RD-18 329-YL-18 168-RD-18 169-PK-18 780-PU-18 150-OR-18 105-RD 307-OR 326-RD 308-YL 168-RD-18 168-RD-18 K906-GN-18 A768-BU-18 A278-BK-18 200-BK-18 A893-OR-18 235-BK-18 A769-GY-18 L968-OR-18 L969-WH-18 F889-WH-18 A770-PK-18 K907-BU-18 A537-PK-18 A537-PK-18 M736-BU-18 169-PK-18 495-GN-18 F774-WH-18 365-YL-18 F773-OR-18 235-BK-18 A758-BR-18 A757-GY-18 A756-BU-18 A755-PK-18 200-BK-18 L972-BU-18 954-GN 607-PK K847-PU-18 K843-GN-18 E473-GY-18 E472-GN-18 200-BK-18 200-BK-18 200-BK-18 235-BK-18 K849-YL-18 2 1 10 7 200-BK 12 4 3 9 8 11 6 5 +B BK-18 F774-WH-18 BR-18 535-BU 103-RD-18 607-PK-18 AJ 197-4411 D-8 P C NOTE F: USE WITH CAB GUARD. L976-GN-18 11 L976-GN-18 8 5 1 2 3 ATCH SQUEEZE PRESS. SENSOR 157-3128 L976-GN-18 325-PK-18 1 2 3 2 200-BK-10 780-PU-18 168-RD-10 105-RD 4 307-OR 326-RD 892-BR-18 893-GN-18 BK YL 9 10 6 7 AJ HYD OIL FILTER SW 173-3518 GROUND SIGNAL 1 1 2 12 C AJ 4 235-BK-18 CONSOLE(RH) 186-4705 HE02 WH HYD OIL TEMP SENDER 4I-5394 FUEL LEVEL SENSOR 163-6700 191-WH-14 ATCH REFUELING SW 5C-6108 2 1 HYD OI L LEVEL SW 170-9376 AJ AJ K869-BU-18 Y/G Y/W K867-YL-18 ATCH JOYSTICK 177-7711 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 308-YL 998-BR-18 K906-GN-18 200-BK-18 L972-BU-18 607-PK 607-PK V +12V GND PWM+ SWITCH 1 SWITCH 2 COMMON 3 1 5 6 4 K867-YL-18 2 E472-GN-18 E473-GY-18 K843-GN-18 K847-PU-18 320-RD-18 329-YL-18 235-BK-18 235-BK-18 CONSOLE(LH) 320-RD-18 200-BK-18 ATCH JOYSTICK 177-7712 2 1 3 4 5 235-BK-18 235-BK-18 6 235-BK-18 235-BK-18 K852-GN-18 M743-GN-18 K848-WH-18 K844-GY-18 E474-OR-18 E472-GN-18 K851-BU-18 ATCH REFUELING POWER RELAY 165-4026 7 8 9 10 11 12 6 4 5 2 3 1 235-BK-18 235-BK-18 ATCH 12V 7A CONVERTER 167-3467 K849-YL-18 200-BK 179-BU 179-BU 229-BK GND 12V MEMORY GND 24V IN 24V MEMORY 12V OUT 2 1 200-BK 120-YL 135-BU 6 2 120-YL 3 4 6 210-BK 4 5 5 1 3 179-BU 179-BU 179-BU COMMON ATCH 12V 7A CONVERTER 167-3467 GND 12V MEMORY GND 24V IN 24V MEMORY 12V OUT 1 6 2 3 4 5 1 C569-YL 229-BK 200-BK SWITCH 2 SWITCH 1 PWM+ 586-BR H473-BR-18 H473-BR-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 H474-GN-18 235-BK-18 H475-BU-18 H476-WH-18 229-BK-18 L973-GN 179-BU 120-YL 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 235-BK-18 189-RD GND 235-BK-18 151-GN H466-BU-18 A 2 1 ATCH STRAIGHT TRAVEL PRESS. SW 167-3466 H476-WH-18 H475-BU-18 154-RD 210-BK 235-BK-18 154-RD T967-YL-18 147-PU K904-GN-18 A769-GY-18 A768-BU-18 2 K852-GN-18 CJ 197-4353 G-8 235-BK-18 H474-GN-18 M736-BU-18 308-YL L973-GN 235-BK-18 147-PU K853-GY-18 T967-YL-18 487-OR-18 491-PK-18 PLATFORM CHASSIS GROUND STRAP 7G-1060 K854-OR-18 V 780-PU-18 487-OR-18 235-BK-18 M739-YL-18 F773-OR-18 M737-WH-18 M738-OR-18 892-BR-18 491-PK-18 M737-WH-18 M738-OR-18 M738-OR-18 M737-WH-18 A C B 235-BK-18 CHASSI S 321-BR-18 893-GN-18 200-BK 118-GY 169-PK-18 200-BK-14 A591-PU-18 893-GN-18 200-BK 235-BK-18 645-RD-18 200-BK-10 201-BK-18 A591-PU-18 200-BK-18 200-BK 200-BK 200-BK 235-BK-18 FOR O/S JAPAN FOR JAPAN 168-RD-10 ATCH CONVERTER 134-1346 TO RADIO A513-RD-18 323-WH-1 0 616-BU 592-BU-18 A513-RD-18 2 113-OR-18 1 103-RD-18 592-BU-18 GND MEM 12V IGN 24V 200-BK-18 200-BK-18 200-BK-18 7 2 8 4 1 5 511-BR-18 NOTE C: NOT USE ON THIS VEHICLE. WA 183-1011 G-8 200-BK 509-WH-18 508-PU-18 512-GN-18 511-BR-18 103-RD T T ATCH POWER WINDOW LIMIT SW 117-6306 (NOTE B) ATCH POWER WINDOW CONT 117-6305 (NOTE B) R. LIMIT GND NEUTRAL +B WIPER SW. DOWN SW. UP F. LIMIT 200-BK-18 511-BR-18 ATCH AM/FM RADIO (CASSETTE) 163-6709 508-PU-18 512-GN-18 509-WH-18 113-OR-18 F,T F,T ATCH SPEAKER (L) 7Y-5505 ATCH SPEAKER (R ) 7Y-5505 DOME LAMP 176-1986 F,T C569-YL-14 325-PK-18 322-GY 780-PU-18 K867-YL-18 147-PU 235-BK-18 1 893-GN-18 892-BR-18 235-BK-18 508-PU-18 512-GN-18 322-GY F889-WH-18 509-WH-18 322-GY 210-BK-14 135-BU-14 607-PK 3 F,T SPEAKER (-) AUX-SPEAKER(-) SPEAKER (+) SPEAKER (-) BACKUP ILLUMI AUX-SPEAKER(+) ACC 113-OR-18 103-RD 6 2 9 F889-WH-18 1 3 7 4 10 GND 8 5 SPEAKER (+) ATCH AM/FM RADIO 163-6707 ATCH 12V 7A SOCKET 121-0987 6 ATCH HAMMER PRESS. SW 167-3466 1 2 AL YL-18 1 2 ATCH HAMMER SOL 121-6303 AL A C B AL NOTE M: USE WITH CONFIG. 11. NOTE L: USE WITH CONFIG. 12. NOTE K: USE WITH CONFIG. 1,2,3',11. NOTE J: USE WITH CONFIG. 1,2,3,3',11,14. 101-RD-4 403-GN-18 200-BK-18 ANTENNA 167-3492 K869-BU-18 K869-BU-18 229-BK-14 E AK 235-BK-14 235-BK-18 OIL TEMP 123-WH-18 169-PK-18 BLOCK AS. 121-1023 112-PU-18 892-BR-18 893-GN-18 235-BK-18 200-BK 308-YL 308-YL 110-RD 189-RD 113-OR-18 H705-BR-18 105-RD 189-RD 615-YL RD-18 WH-18 607-PK 160-PU 160-PU 160-PU 151-GN BK-18 189-RD 154-RD HYD TANK PRESS. SW (NOTE C) 307-OR 306-GN A588-GN 645-RD-18 A893-OR-18 308-YL C987-RD-14 184-RD 151-GN 150-OR-18 607-PK C987-RD-14 151-GN A588-GN Y 235-BK-18 235-BK-18 168-RD-18 200-BK-10 200-BK-18 200-BK-10 200-BK-18 L976-GN-18 365-YL-18 168-RD-18 495-GN-18 L976-GN-18 200-BK-10 322-GY 616-BU 168-RD-10 119-PK-18 607-PK 322-GY 105-RD 607-PK 112-PU-6 307-OR 191-WH-14 892-BR-18 325-PK-18 147-PU 684-RD-18 200-BK 235-BK-18 200-BK 235-BK-14 308-YL 105-RD 200-BK 200-BK K906-GN-18 200-BK-18 763-BU-18 235-BK-18 169-PK-18 AG 646-RD-18 A588-GN A770-PK-18 306-GN 200-BK 684-RD-18 A768-BU-18 325-PK-18 646-RD-18 A623-BU-18 112-PU-6 200-BK 308-YL 308-YL 308-YL 308-YL 308-YL (NOTE C) 308-YL UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAUGE. COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF. THIS SCHEMATIC IS FOR THE 330C EXCAVATOR. CH 193-3515 I-12 (NOTE A) CG 170-6929 I-12 (NOTE A) CF 193-3377 I-12 (NOTE A) CE 204-1601 I-12 CC 170-6929 I-12 CA 186-4708 I-12 CABLE AS . 200-BK WF 111-4829 G-8 WIRE AS . P 163-6750 C-3 200-BK A769-GY-18 L973-GN 109-RD-8 109-RD-6 109-RD-6 168-RD-10 304-WH-8 304-WH-8 179-BU N 167-3456 G-1 M 167-3527 D-5 L 167-3457 I-5 G 163-6810 F-1 K 170-6828 H-1 F 163-6787 F-4 J 186-4624 H-3 H 170-6959 I-3 E 197-4455 G-9 (NOTE G) NOTE E: USE WITH 12V 7A X 2 CONVERTER. C 204-1813 F-5 K904-GN-18 GY PU BR RED WHITE ORANGE YELLOW PINK ABBREV COLO R BLACK GRAY PURPLE BROWN BK PK YL OR WH RD GN BU GREEN BLUE IDENT PART NO . LOC A588-GN 200-BK 235-BK-18 10A C B 200-BK-18 ATCH QUICK COUPLER SW 150-6988 A HARNESS AS . 168-RD-10 184-RD A588-GN 535-BU NOTE G: NOT USE WITH COLD WEATHER FOR JAPAN. 780-PU-18 200-BK AJ A770-PK-18 646-RD-18 607-PK 154-RD 200-BK-18 645-RD-18 616-BU 147-PU (NOTE A) (NOTE A) 168-RD-10 105-RD AF N F,T R 189-RD 109-RD-4 487-OR-18 149-RD 149-RD 149-RD 115-RD 115-RD 115-RD AK 204-1650 G-8 (NOTE H) 780-PU-18 119-PK-18 101-RD-4 306-GN 114-RD 200-BK 1 2 B A C 114-RD 114-RD 2 1 200-BK-18 235-BK-18 L968-OR-18 L969-WH-18 A770-PK-18 2 1 615-YL 189-RD DIODE 121-1022 AA 116-0096 B-3 K907-BU-18 K906-GN-18 A768-BU-18 F773-OR-18 F774-WH-18 412-BU-18 J NOTE A: USE WITH COLD WEATHER. A A769-GY-18 575-YL-18 576-PK-18 200-BK 200-BK FAULT ALARM 132-1829 235-BK-18 147-PU 147-PU K904-GN-18 235-BK-18 BK-18 235-BK-18 200-BK BK-18 YL-18 A586-OR-18 CDL - 10 1 6 7 GND F,T F,T F,T 8 20 14 17 2 11 F889-WH-18 16 AIR HEATER RELAY 148-0757 1 3 2 4 684-RD-18 NOTE B: USE WITH POWER WINDOW. 3 19 12 18 15 M739-YL-18 +B WASH 9 1 6 235-BK-18 5 3 TRAVEL MODE IND 1 2 1 4 1 6 5 7 200-BK-18 8 3 150-OR-18 2 4 7 2 4 169-PK-18 124-GN-14 1 3 235-BK-18 11 535-BU H705-BR-18 +12V 2 13 4 5 9 10 ATCH HAMMER PRESS. SW 167-3466 (NOTE K) TRAVEL LEFT PRESS. SW 167-3466 F,T ACC H H A A A J J RISE.S REV WASH INT(6) J J J J INT(3) IND UNIT 163-6702 TRAVEL RIGHT PRESS. SW 167-3466 1 2 2 1 JOYSTICK PRESS. SW 167-3466 1 2 1 2 ATCH SEAT WITH SEAT HEATER 164-0505 +B L. CHASSIS BACKUP EPR VALVE SW 163-6710 1 2 A A ONE TOUCH LOW IDLE SW 128-2134 NEUTRAL START LIMIT SW 163-6785 HORN SW 128-2134 6 4 2 5 A 3 A 2 1 ATCH LOWER WIPER MOTOR 167-7079 + S +1 - MOTOR 12 7 8 1 229-BK-18 200-BK-18 ATCH AUX HYD PRESS. SW 167-3466 (NOTE L) 306-GN 200-BK-18 109-RD-4 109-RD-4 118-GY 129-BU 179-BU 120-YL 147-PU 113-OR-18 180-GN 101-RD-4 112-PU-18 112-PU-18 109-RD- 4 200-BK 200-BK-10 AK AK LOW 123-WH-18 WIPER CUT GND WA+ W. CW W. CCW G 191-WH-14 G QUICK COUPLER 15A 5A 10A POWER WINDOW 15A ATT SOL 10A 10A 5A NEUTRAL START RELAY 161-3128 E AK 5A 120-YL STOP 10A 8 E AK HYD LOCK SOL RELAY 161-3128 CHASSIS LAMP RELAY 161-3128 E AK A/C SW PANEL 157-3210 WC 163-6780 H-9 13 200-BK-18 E AK BOOM LAMP RELAY 161-3128 CAB LAMP RELAY 161-3128 E AK LOWER WIPER/WASHER CHASSIS LAMP WIPER/WASHER CIGAR LIGHTER 12V 7A CONVERTER 1 12V 7A CONVERTER 2 5A 10A 10A 10A SW PANEL/RADIO BACKUP/MONITOR CONT 5A A/C SEAT HEATER DIODE 121-1022 AUX CKT 5A 10A 1 2 WE WF 6 START RELAY 125-1302 200-BK 306-GN DIODE 121-1022 WE 183-1012 H-8 306-GN 109-RD-4 101-RD-4 169-PK-18 101-RD- 4 12 11 10 9 7 8 1 6 5 4 3 2 A B RESISTOR 102-8016 C 322-GY 235-BK-18 235-BK-18 235-BK-18 K851-BU-18 151-GN 12 101-RD-4 T 170-6813 F-4 (NOTE B) L6 120-YL 124-GN-14 A588-GN BR-18 491-PK-18 K849-YL-18 11 152-BU ATCH UNDER WINDOW LIMIT SW 129-6466 7 WG 163-6758 H-8 184-RD 684-RD-18 YL-18 BR-18 A769-GY-18 A768-BU-18 C987-RD-14 101-RD-4 320-RD-18 11 5 7 10 1 12 8 4 A 204-1812 F-5 149-RD 115-RD 3 2 6 101-RD-4 114-RD W. LOW 109-RD-4 175-RD-14 893-GN-18 103-RD 105-RD 110-RD 175-RD-14 E AK 235-BK-14 616-BU 168-RD-10 200-BK 200-BK C C 201-BK-18 ALTERNATOR 9W-3043 615-YL 200-BK F,T 307-OR 168-RD-10 4 607-PK 169-PK-18 AEC MODE IND T967-YL-18 W. INT(3) + 235-BK-18 - 9 W. INT(6) ALARM CANCEL IND 130-RD-14 152-BU 160-PU 129-BU HORN RELAY 161-3128 9 ALARM CANCEL SW M739-YL-18 M739-YL-18 235-BK-18 235-BK-18 607-PK B- A584-BU-18 A278-BK-18 168-RD-18 365-YL-18 200-BK-18 AEC MODE SW YL-18 200-BK J2 200-BK J1 B+ R 30A 235-BK-18 325-PK-18 ALT 325-PK-18 200-BK-10 607-PK 323-WH-10 365-YL-18 A537-PK-18 10A CAB LAMP BOOM LAMP TRAVEL MODE SW L. BOOM L. CHASSIS 10A 10A 5A 10A E AK FUEL PUMP RELAY 161-3128 10A A589-OR-14 200-BK-14 200-BK-14 235-BK-18 10A 15A A758-BR-18 GND 10A +B 10A KEY SW TIMER RELAY ATCH V CONT A/C BLOWER V 193-3394 C-7 E/P CONT BK-00 BK-00 W 167-3473 I-6 (NOTE E) A757-GY-18 A756-BU-18 RD-00 RD-00 RD-00 RD-00 320-RD-18 235-BK-18 147-PU A893-OR-18 A755-PK-18 CAB 2 1 ATCH 1PUMP-2PUMP EXCHANGE SOL1 165-9549 U 310-PU U C C 1 2 K877-BU-18 235-BK-18 C 308-YL 235-BK-18 235-BK-18 235-BK-18 K867-YL-18 2 M906-BU-18 K864-PK-18 CDL + K870-GN-18 1 K865-PU-18 V K879-GN-18 200-BK-18 K876-BR-18 200-BK-18 200-BK-18 200-BK-18 322-GY 200-BK-18 200-BK-18 K866-WH-18 200-BK-18 5 4 3 2 1 MOTO R SIGNAL V ACC K877-BU-18 103-RD-18 C C C A A A C C 616-BU 200-BK +12V BACKUP GOV SW 163-6711 LIGHT WIPER MOTOR 161-3667 WIPER CONT 155-7042 E AK IN F,T GND OUT +B 2 3 4 TIMER RELAY 163-6703 1 DOME LAMP/MEMORY HORN TRAVEL STRAIGHT SOL 121-1491 2 1 15A 30A 15A C 2 J H G F D C B A E ET CONN 200-BK-18 K871-WH-18 1 SWING BRAKE SOL 121-1491 HYD LOCK SOL 121-1491 200-BK TRAVEL SPEED SOL 121-1491 200-BK-18 SIGNAL +B GROUND 8 1 ATCH 1PUMP-2PUMP WXCHANGE SOL2 165-9549 2 2 3 MONITOR 157-3198 MOTOR MOTOR CAB 607-PK 1 235-BK-18 NEG POS L976-GN-18 200-BK 200-BK 616-BU 615-YL 200-BK NEG POS X 193-3392 C-4 C NEG WINDOW LIMIT SW 117-6306 ATCH CAB LAMP 167-3441 POS 120-YL 120-YL 1 3 2 5 4 L972-BU-18 6 6 5 4 3 2 6 1 12V OUT 24V MEMORY 24V IN 120-YL GND 12V MEMORY GND ATCH 12V 7A CONVERTER 167-3467 12 11 10 9 8 7 135-BU C569-YL FUEL PUMP 200-BK 120-YL 684-RD-18 120-YL 12V 5A 1 2 235-BK-18 SWITCH PANEL 163-6701 AC AC ATCH REFUELING START RELAY 149-5050 210-BK Y AC 120-YL A/C PHOTO SENSOR 167-7083 135-BU 120-YL 200-BK P P C 10 5 SERVICE METER 6T-7337 MOTOR 2 1 CIGAR LIGHTER 9W-0335 NEG ATCH 1PUMP-2PUMP EXCHANGE SW 170-6955 ATCH SINGLE-DOUBLE ACTION EXCHANGE SW 170-6956 ATCH LOWER WIPER SW 163-6718 ATCH LOWER WASHER SW 163-6719 AG 201-1283 C-11 WIRE PAIRS OF 892-BR & 893-GN, G856-WH & G857-YL, E965-BU & E966-YL, E963-BK & E964-WH MUST BE TWISTED AT LEAST 1 TURN PER 25mm. ATCH SEAT HEATER SW 163-6721 F T C ATCH BOOM LAMP 153-2521 OPERATOR STATION S4 S3 S2 S1 COM R K ATCH CAB LAMP 167-3441 ATCH REFUELING PUMP 123-3929 ATCH REFUELING START SW(NO) 6T-9442 AA Y Y HORN 7Y-3919 F,T Y R POS + - ATCH REFUELING STOP RELAY 149-5050 J Y F,T KEY SW 9G-7641 J AA AA ATCH REFUELING STOP SW(NC) 9X-4184 F,T F,T F,T CL 197-4304 H-12 (NOTE C) CHASSIS LAMP 153-2523 THROTTLE POS SW 106-0107 ATCH BOOM LAMP 153-2521 F,T F,T ATCH FINE SWING CONT SW 163-6722 ATCH POWER WINDOW SW 163-6720 R C S B T F,T OFF F,T ON ST NOTE D: NOT USE WITH HEATER UNIT. 1 2 2 1 HORN 7Y-3920 1 1 1 CONN 17 CONN 18 CONN 19 CONN 20 CONN 21 CONN 22 CONN 23 CONN 24 CONN 25 CONN 26 CONN 27 CONN 28 CONN 29 CONN 30 CONN 31 CONN 32 H G I F E D C B A H G I F E D C B A 9 8 7 6 5 4 3 2 1 11 10 12 9 8 7 6 5 4 3 2 1 11 10 12 STARTING CIRCUIT. GAUGE CIRCUIT. MONITOR CIRCUIT. (EMS) PANEL LAMP CIRCUIT. WASHER/WIPER CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. GROUND CIRCUIT. ATCH VALVE CONTROL CIRCUIT ENGINE CONTROL CIRCUIT. ENGINE/PUMP CONTROL CIRCUIT. ALL DASHED LINES ARE ATTACHMENTS. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS OFF. WIRES THAT HAVE BATTERY VOLTAGE WHEN THE KEY SWITCH IS ON. SYMBOL DESCRIPTION BLADE, SPADE, RING OR SCREW TERMINAL CIRCUIT CONNECTED CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT CIRCUIT CONNECTED SPLICE CIRCUIT GROUPING DESIGNATION H# CONN 1 CONN 2 CONN 3 CONN 4 CONN 5 CONN 6 CONN 7 CONN 8 CONN 9 CONN 10 CONN 11 CONN 12 CONN 13 CONN 14 CONN 15 CONN 16 |